Subaru Legacy/Outback

1999-2003 of release

Repair and car operation



Subaru Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual box and differential
+ Automatic transmission
- Coupling
   Specifications
   + Flywheel and coupling
   - Приводные and карданный shaft, back differential
      Drive of forward wheels - the general information
      Removal and installation of rotary fists, service ступичных assemblages of forward wheels
      Removal, service and installation of a forward power shaft
      Drive of back wheels - the general information
      Removal and installation ступичных assemblages of back wheels, replacement back ступичного the bearing
      Removal, check of a condition and installation of components карданного a shaft
      Check of a condition and replacement of a forward epiploon of back differential
      Removal, service, installation and adjustment of back differential of T-type
      Removal, service, installation and adjustment of back differential of VA-type
      Removal, installation and check of a condition of a forward beam of fastening of back differential
      Removal, service and installation of a back power shaft
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment


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Removal, service and installation of a forward power shaft

Details of installation of a forward power shaft

1 — the Reflective plate (an internal SHRUS)
2 — Podpruzhinennyj a pin
3 — the External holder (an internal SHRUS)
4 — the Spring lock ring
5 — Tripodnaja assemblage
6 — the Free ring
7 — the Lock ring
8 — the Collar of fastening of a protective cover
9 — the Protective cover of an internal SHRUS
10 — the Protective cover of an external SHRUS
11 — Assemblage of an external SHRUS
12 — the Rotor of wheel gauge ABS
13 — the Reflective plate
14 — the Internal epiploon
15 — the Spring lock ring

16 — the Bearing
17 — the Rotary fist
18 — the External epiploon
19 — the Wheel bolt
20 — the Nave
21 — Stupichnaja a nut (colour khaki)

Efforts of a tightening of carving connections, Nanometer

Т: 216

REMOVAL

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.
2. Поддомкратьте the car also establish it on props. Remove forward wheels.
3. Расчеканьте ступичную a nut, also give its face key at the squeezed out pedal of a foot brake. Attention: In order to avoid damage of bearings after wheel removal ступичную the nut should be weakened and again to tighten!
4. Disconnect a rack of the stabilizer of cross-section stability from the bottom lever of a suspension bracket (the Suspension bracket and a steering see the Head).
5. Disconnect the lever of a suspension bracket from a rotary fist (the Suspension bracket and a steering see the Head).

6. Take подпружиненный a pin of fastening of a shaft of transmission to an internal SHRUS of a power shaft.

 The pin is subject to replacement without fail!

7. Remove assemblage of a forward power shaft, in case of need take advantage of stripper ST1 926470000 and оправкой ST2 927140000, - try not to damage sealing sponges of an epiploon and a rotor of wheel gauge ABS (see Has undressed Removal and installation of rotary fists, service ступичных assemblages of forward wheels).

DISMANTLING

 PERFORMANCE ORDER

1. Mark adjusting position of an external holder of an internal SHRUS concerning a power shaft.
2. Release fixing collars and remove a protective cover from a holder of an internal SHRUS, - try not to damage covers.
3. Having hooked a screw-driver, remove a spring lock ring of fastening of an external holder of an internal SHRUS.
4. Remove an external holder of an internal SHRUS from assemblage of a power shaft and remove greasing traces.

5. Mark adjusting position of free rings concerning face cuts триподной assemblages of an internal SHRUS.

6. Remove free rings.

7. Mark adjusting position триподной assemblages concerning a face cut of a power shaft.

8. Remove a lock ring and триподную assemblage.

9. Remove from a shaft a protective cover of an internal SHRUS.
10. Clamp a power shaft in a vice with soft sponges.
11. Расчеканьте locks of bandage tapes of fastening of a protective cover of an external SHRUS.
12. Cut and remove a cover, - it is subject to replacement without fail.
13. The external SHRUS is not subject to dismantle and dismantling and in case of failure is replaced together with shaft.

CHECK

 PERFORMANCE ORDER

1. Check up the removed components on presence of signs of excessive deterioration, development of corrosion and mechanical damages. Replace defective details.
2. Check up hinges of double indemnification on presence of signs of jamming, estimate their size люфта.

3. A power shaft examine on presence of signs of a bend and twisting, and also on presence of damages and deterioration. Measure diameter of a shaft. The rating value makes 28 mm (for models 2.5)/26 mm (for other models).

A — Assemblage of a power shaft of type
B — a gauging Point

4. Estimate a condition of protective covers of internal hinges, check up a greasing consistence.

ASSEMBLAGE

Tightening of bandage tapes

A — the Bandage tape большей lengths
B — the Protective cover
C — the Dinamometrichesky key

D — the Flexible handle of a nozzle
E — the External SHRUS


 PERFORMANCE ORDER

 For greasing of components of the external end of a power shaft it is necessary to use greasing NTG2218 (No. 28093AA000), and for greasing of components of the internal end - greasing SSG6003 (No. 28093TA000).

1. Establish a new protective cover of an external SHRUS and fix it on a shaft a small bandage tape.
2. Clamp a power shaft in a vice with soft sponges.
3. In regular intervals grease an external SHRUS with greasing NTG2218 (60 ÷ 70).
4. 20 more ÷ 30 г greasings in regular intervals smear on an internal surface of a protective cover. Grease also a power shaft.

 Inside большего the end of a protective cover of an external SHRUS and a landing flute on the hinge case should be free from greasing and other substances!

5. Plant acting edge of a cover in a reception flute, and fix a cover on the hinge a bandage tape большей lengths.
6. The internal end of a cover fill in a reception flute on a body of a power shaft and fix a small bandage tape.
7. Tighten bandage tapes with demanded effort by means of special nippers ST 28099AC000, nozzles with the flexible handle and динамометрического a key.
8. Plant on a shaft a protective cover internal the SHRUS. Shift a cover is more subcentral a shaft.
9. Having tracked correctness of combination of adjusting labels, plant on a shaft триподную assemblage and fix its lock ring, - track reliability защелкивания rings in a reception flute.
10. Fill 100 ÷ 130 г greasings SSG6003 in an external holder of an internal SHRUS.
11. With the same greasing grease free rings and триподную assemblage.
12. Having tracked correctness of combination of adjusting labels, plant on the former places on триподной to assemblage free rings.
13. Having tracked correctness of combination of adjusting labels, plant on a shaft an external holder of the hinge.
14. Fix a holder a spring lock ring, having tracked reliability защелкивания the last in a reception flute.
15. 30 more ÷ 40 г greasings in regular intervals smear on an internal surface of a protective cover. Grease also a power shaft.

 Inside большего the end of a protective cover of an internal SHRUS and a landing flute on the hinge case should be free from greasing and other substances!

16. Plant on the SHRUS a protective cover of an internal SHRUS, - try not to admit rubber twisting.

 At installation of a cover the SHRUS should be in neutral position.

17. Fix a cover new collars, - for a tightening of locks take advantage of adaptation ST 925091000. In summary зачеканьте collars кернером also cut off the free ends.

INSTALLATION

 PERFORMANCE ORDER

1. In the installation beginning with the help оправки ST1 922431000 and nozzles ST2 927390000 enter шлицевую a pin of the external hinge into gearing with a wheel nave, - try not to damage sealing sponges of an internal epiploon and a rotor of wheel gauge ABS.

 At installation do not knock on a power shaft a hammer!

2. The further installation is made in an order, the return to an order of dismantle of components. Track, that all fixture has been tightened with demanded effort.